Subfloor Types
Plywood: Most common and recommended subfloor material. Thickness: 3/4 inch (23/32) standard for residential. CDX grade most common for subfloors. Cross-laminated layers resist warping. Better moisture resistance than OSB. Cost: $1.00-$1.50/sq ft.
OSB (Oriented Strand Board): Engineered wood strands bonded with resin. Thickness: 3/4 inch (23/32) standard. More affordable than plywood. Swells more when wet (edges especially). Used in many new construction homes. Cost: $0.60-$1.00/sq ft.
Tongue and groove plywood (T&G): Edges interlock for stronger joints. Reduces need for blocking between joists. Premium option. AdvanTech is the top brand (moisture-resistant). Cost: $1.25-$2.00/sq ft.
Concrete slab: Not a traditional subfloor but serves as base. Common in basements and slab-on-grade homes. Requires moisture barrier and sometimes sleepers for wood flooring.
Signs of Subfloor Damage
Visual signs: Soft or spongy spots when walking. Squeaky floors (loose subfloor). Uneven or dipping floor surface. Visible water stains on ceiling below. Mold or musty smell. Cupping or buckling of finish floor. Cracked or crumbling tiles.
Common causes: Water leaks (plumbing, roof, or appliances). Bathroom or kitchen moisture over time. Flooding or standing water. Poor ventilation in crawl space. Old age and deterioration. Termite or pest damage.
Testing for damage: Walk the floor and feel for soft spots. Push screwdriver into suspected areas (should resist). Check from below (crawl space or basement). Look for discoloration and staining. Moisture meter reading above 19% indicates problem.
Cost
Materials per sq ft: CDX plywood (3/4 inch): $1.00-$1.50. OSB (3/4 inch): $0.60-$1.00. AdvanTech T&G: $1.25-$2.00. Construction adhesive: $5-$10/tube. Screws: $10-$20/box.
Professional repair: Small repair (under 30 sq ft): $200-$600. Medium repair (30-100 sq ft): $500-$1,500. Large repair (full room): $1,000-$3,000+. Full bathroom subfloor: $500-$1,500. Full kitchen subfloor: $1,000-$2,500.
What affects cost: Accessibility (first floor vs upper floor). Need to remove finish flooring. Joist damage requiring sister joists. Plumbing rerouting. Mold remediation ($500-$3,000 additional).
DIY savings: Materials only: $0.60-$2.00/sq ft. Save 50-70% vs professional. Requires: circular saw, drill, pry bar, safety equipment.
DIY Repair Steps
Tools needed: Circular saw. Drill/driver. Pry bar. Tape measure. Square. Chalk line. Safety glasses and dust mask.
Step 1 - Remove finish flooring: Carefully remove carpet, tile, hardwood, or vinyl. Save if reusable. Expose subfloor surface.
Step 2 - Locate damage: Mark damaged area. Cut line should fall on center of nearest joists. Use stud finder or measure from below.
Step 3 - Cut out damaged section: Set circular saw depth to subfloor thickness (3/4 inch). Cut along chalk lines (on joist centers). Remove damaged section with pry bar. Remove all nails and screws from joists.
Step 4 - Inspect joists: Check joists for rot or damage. Sister (double up) any damaged joists with matching lumber. Add blocking between joists at cut edges if not on a joist.
Step 5 - Install new subfloor: Cut new plywood or OSB to fit. Leave 1/8 inch gap at edges for expansion. Apply construction adhesive to joists. Screw every 6 inches along joists and 12 inches in field. Use 2-1/2 inch subfloor screws (not nails).
Step 6 - Finish: Ensure surface is level with surrounding subfloor. Sand any high spots. Reinstall finish flooring.